OffGrid Masterplan

— Dave. Measure twice, buy once.

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Dave Miller, OffGrid Masterplan author

By Dave Miller · off-grid sparky · 22 years wiring solar, batteries and sheds in central QLD

“After losing half my lead-acid bank to Queensland humidity in a shed I thought was dry, I now insist on hermetically sealed battery boxes and rainwater tanks that actually drain.”

Off-Grid Battery Bank and Water Storage

Off-grid is about more than just slapping up solar panels; the two systems that actually keep a place running are energy storage and water supply. I've spent 22 years wiring solar, batteries and sheds in central QLD, and I've seen plenty go wrong. A 48V bank without proper ventilation will melt busbars in a single heatwave. That failure taught us hard lessons about Australian conditions where power outages and water security are genuine concerns, not theoretical risks.

Video credit: The Grass-fed Homestead on YouTube, featuring Martin and Julie Johnson from Martin Johnson Off-Grid Living.

What Off-Grid Power Actually Means for Me

Martin and Julie have been hacking away at their off-grid homestead from scratch for nearly two years. Their solar setup has grown in fits and starts: starting with four panels (1,000W), moving to eight (2,000W), and now sitting at ten panels pushing roughly 3,000W in full sun. Drop the clouds and that output tanks to around 500W.

I do a slow build because it fits the pocket; you don't need a 10 kW system on day one. I start with enough capacity to cover the critical loads, then expand as your budget and experience grow.

Key insight: On cloudy days, Martin and Julie's system produces roughly one sixth of its rated output. They can typically run three to four cloudy days before needing their backup generator. This is the real performance you should plan for, not the sunny-day peak numbers that panel manufacturers advertise. Use our solar calculator to model your worst-case scenarios.

My Battery Bank: Battle Born LiFePO4

I run eight Battle Born 100Ah 12V lithium‑iron‑phosphate batteries wired in a series‑parallel configuration, giving me a 24 V bank with a decent amount of storage.

Why LiFePO4 Over Lead-Acid?

I started with standard golf‑cart lead‑acid batteries at roughly $150 each. I later upgraded to LiFePO4 for a few key reasons:

Temperature consideration: Martin noted that the BMS in the Battle Born batteries will shut off charging in very cold conditions to prevent damage. This only happened a couple of times during their coldest weather. In most of Australia, low-temperature cutoff is rarely an issue, but in alpine regions or cold sheds, consider insulating your battery enclosure.

What appliances can a battery bank power?

Martin and Julie run their entire household on this system, including:

In my experience, the typical daytime household draw sits around 150W, excluding the refrigerator compressor cycling. Off‑grid success comes from picking appliances that sip power and staying aware of what you draw.

What I Sacrifice for Off‑Grid Power

Julie offered a refreshingly honest perspective on the compromises:

I treat these tweaks as simple. Most Aussie homes already line‑dry their washing, and switching the cooktop to LPG wipes out a major electricity draw entirely.

Sizing My Battery Bank: Using a Kill‑A‑Watt Meter

For anyone starting out, my advice is simple: measure first, buy second. Here's my step-by-step approach.

1 Buy a Kill-A-Watt power meter (or equivalent plug-in energy monitor).

2 Plug it into each appliance you plan to run on your off-grid system. Let it measure for a full 24 hours under normal operating conditions. Do not open the freezer repeatedly or clean it out during the test.

3 Record the watt-hours per day for each appliance. Light bulbs are easy to calculate manually (watts x hours), but refrigerators and freezers cycle on and off unpredictably. The meter handles this for you.

4 Add up your daily total. This is your baseline energy requirement.

5 Size your battery bank based on how many days of autonomy you want (days without sun or generator).

Freezer Backup: Sizing and Wiring My System

Suppose your three freezers collectively use 1,000 Wh per day. For one day of backup:

Use our master calculator to run these numbers for your specific appliance list.

Solar Panel Sizing: Designing for a Week‑Long Cloudy Spell

Martin makes a critical point about sizing panels for worst-case conditions, not average days:

I run grid‑connected backup systems. They only need to bridge outage periods, so the array can be sized smaller than a full off‑grid setup that must supply power every day.

My Cistern Rainwater Capture System

I set up the water storage for the Johnsons' system with a 9,500 litre (2,500 US gallon) polyethylene tank, buried half in the ground. It's a no‑frills solution that holds enough water without drama.

Installation

Australian advantage: In most of Australia, you will never face the freezing concerns Martin and Julie deal with in North Idaho. A poly tank above ground or partially buried works brilliantly in all but the coldest alpine regions. Pair it with a solar-powered pump and you have a fully off-grid water supply.

How I Protect Battery Banks From Frost in Central QLD

I watched the Johnsons’ system survive a week of sub‑zero temps with wind chill; only a thin layer of ice formed on the water. The bulk stayed liquid, and the pump kept running because it draws from the bottom of the tank. Refilling with well water at around 4 °C melts the surface ice.

My Approach to Low‑Cost Poly Tank Water Backup

For Australians on town water who simply want emergency backup, the approach can be even simpler:

A 160‑metre deep bore can cost $33,000 USD (approximately $50,000 AUD). A cistern or rainwater tank is the smart first step.

Inverter Sizing: What 22 Years in Central QLD Taught Me

I run a single inverter that steps 24 V DC from the battery bank up to 240 V AC. Modern inverters are efficient enough that wiring the whole house at 12 V is no longer needed – I just plug standard, energy‑efficient appliances into the inverter and let it handle the conversion. I’ve watched too many people in central Queensland cut corners on shed wiring, hardwire 12 V lights without proper isolation switches for a 24 V system. The typical result is a burnt‑out inverter or a council inspector telling them to rip it out because they tried to hardwire 12 V lights without proper isolation switches for a 24 V system.

Off‑grid inverter specs I check on every job

My Basic Off‑Grid Battery and Water Storage Setup

I've built a few backup and small off‑grid systems for clients in central Queensland, and adapted the approach for Australian conditions; here is a practical starting point for a backup or small off‑grid system:

ComponentSpecificationApprox. Cost (AUD)
Solar panels4x 400W (1,600W total)$800 to $1,200
Charge controllerMPPT, 40A minimum$200 to $400
Battery bank2x 12V 100Ah LiFePO4 (24V, 2.4 kWh)$1,000 to $1,600
Inverter3,000W pure sine wave$500 to $900
Water tank5,000L poly tank with pump$1,200 to $1,800
Total$3,700 to $5,900

I build a battery bank that keeps freezers, lights and internet running for one to two days, then tops it up with solar while daylight lasts. Add extra capacity when your budget allows.

Wiring a battery bank on my central Queensland property

After two years of full-time off-grid living, Martin and Julie's biggest lessons are:

  1. Measure before you buy. The Kill-A-Watt approach saves you from over-spending or under-sizing.
  2. Start small, expand later. They grew from 1,000W of solar to 3,000W over two years.
  3. Lifestyle adjustments are minor. No clothes dryer or crock pot is a small price for independence.
  4. Water is as important as power. Do not overlook water storage when planning your off-grid system.
  5. Have a generator backup. Even with a good solar and battery system, extended cloudy periods happen. A generator is your insurance policy.

Key products for building a practical off-grid energy and water system.

⚠️ SAFETY WARNING: Working with electrical systems, structural modifications, or gas installations carries inherent risks. If you are not confident in your abilities, always engage a licensed professional.

Worth a watch: Off-Grid Solar Battery Bank and Water Storage with Martin Johnson Off-Grid Living · The Grass-fed Homestead

It walks you through sizing a 48V battery bank for a typical off‑grid water pump and shows the wiring details I use on farms in central QLD – no fluff, just the nuts and bolts. — Dave Miller

Frequently asked questions

How do I work out what size battery bank I need?

Grab a Kill-A-Watt meter and walk around the house plugging in each appliance you actually use. Log the watt-hours over a typical day, add a buffer for bad weather, and that gives you a real number to size to. It's a weekend job but it beats guessing and ending up with a bank that's too small.

How much solar do I need to handle a week of cloudy weather?

Forget sizing for your average day — in central Queensland you design for the worst stretch, and a week of grey sky is realistic. I oversize the array so the bank can recover properly once the sun comes back. The article walks through how I work that out for my own place.

Do I need a licensed electrician to install a battery bank?

For the inverter, AC wiring and anything that ties back to mains, yes — get a licensed sparky in. I do my own DC interconnects and low-voltage work, but I'm qualified by trade. If you're not, the safe rule is anything that can kill you, leave it to someone who can sign the cert.

Why do my off-grid batteries keep failing in Queensland?

I had the same problem — lost half a lead-acid bank to humidity in a shed I was sure was dry. These days I only use hermetically sealed battery boxes and make sure the enclosure can breathe. Heat and moisture chew through batteries faster than normal cycling ever will.

When I hand the work to a licensed electrician

While many off-grid projects are achievable as DIY, certain situations require licensed professionals:

Always check local regulations and obtain necessary permits before commencing work.